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Aerogel Thermal Insulation

Overview of Aerogel Thermal Insulation

At ConcreteAndMore, we bring you the future of high-performance insulation with our advanced Aerogel Thermal Insulation products. Known as "frozen smoke," aerogel is the world’s lightest solid material and offers the lowest thermal conductivity of any known insulation. Our aerogel blankets, boards, and powders are engineered to provide superior heat resistance in ultra-thin profiles. Whether you are insulating industrial pipelines, high-rise buildings, or new energy vehicle batteries, ConcreteAndMore aerogel solutions deliver unmatched thermal performance while significantly reducing thickness and weight compared to traditional insulation materials.

Features of Aerogel Thermal Insulation

  • Ultra-Low Thermal Conductivity: Achieves as low as 0.017 W/m·K, providing maximum heat retention or cold preservation with minimal material thickness.
  • Hydrophobic & Waterproof: Highly water-repellent nature prevents moisture absorption, ensuring consistent performance and long-term durability even in humid environments.
  • Fire Resistance: Class A fire-rated material that withstands extreme temperatures ranging from -200°C to +650°C, offering superior safety for industrial and construction applications.
  • Thin & Lightweight: Up to 5 times more efficient than fiberglass or mineral wool, allowing for slimmer insulation layers without compromising performance.
  • Flexible & Easy to Install: Available in flexible blanket rolls and rigid boards, our aerogel products are easy to cut, handle, and apply on complex surfaces such as valves, elbows, and flanges.
  • Compression Strength: High mechanical strength and elasticity resist deformation under pressure, maintaining insulation integrity over long service life.

Specifications of ConcreteAndMore Aerogel Thermal Insulation Products

ParameterTypical Value / RangeUnit / Notes
Product Types AvailableBlanket (Flexible), Board (Rigid), Powder / ParticleMultiple formats for different applications
Thermal Conductivity≤ 0.017 – 0.021W/m·K (at 25°C, 1 atm)
Temperature Range (Continuous)-200 to +650°C
Peak Temperature ResistanceUp to 800 (short-term)°C
Thickness Options1, 2, 3, 5, 6, 10, 20, 30, 50mm
Width / Roll SizeUp to 1500mm (custom widths available)
Density180 – 250kg/m³
Water RepellencyHydrophobic (≥ 98%)Contact angle ≥ 140°
Fire RatingClass A1 / A2 (non-combustible)GB / ASTM / EN standards
Thermal StabilityExcellent, no shrinkage up to 650°CLinear shrinkage < 2%
Compressive Strength (Board)≥ 0.5 – 2.0MPa (depending on density)
Tensile Strength (Blanket)≥ 100 – 300kPa
Flexibility (Blanket)Bendable around 50mm diameterNo cracking or delamination
Porosity> 90 – 95%
Average Pore Size20 – 40nm
Surface pHNeutral to slightly alkalineSuitable for cement contact
ColorWhite, off-white, or grayDepending on fiber reinforcement
Material CompositionSilica (SiO₂) aerogel + fiber reinforcement (glass / ceramic / carbon)Non-toxic, halogen-free
VOC Content0g/L (no volatile organic compounds)
Service Life> 20 years (under normal conditions)No significant aging or degradation

Applications of Aerogel Thermal Insulation

  • Industrial Pipelines & Petrochemical Plants: Ideal for steam lines, oil & gas pipelines, and LNG facilities where space is limited and high thermal efficiency is critical.
  • Building & Construction: Used in exterior wall insulation, roof systems, and floor underlayment for energy-efficient green buildings and passive houses.
  • New Energy Vehicles (NEV): Provides thermal runaway protection for EV battery packs, preventing heat transfer between cells and enhancing vehicle safety.
  • Aerospace & Defense: Lightweight insulation for aircraft cabins, spacecraft, and military equipment where weight savings are paramount.
  • Home Appliances: Improves energy efficiency in ovens, refrigerators, water heaters, and HVAC systems with thin-profile insulation layers.
  • Industrial Furnaces & Kilns: Lining material for high-temperature equipment operating above 600°C, reducing heat loss and energy consumption.

Company Profile

Concrete and more is the global leader in Low-Density Cellular Concrete (LDCC), Celluar Light Concrete (CLC), and advanced engineered foam solutions. Known globally for its commitment to research, innovation, and applied expertise, we have been providing engineered foam solutions since the early 2012’s.

We can supply Aerogel Insulation Material all over the world. We have a professional technical department and quality supervision department, a well-equipped laboratory with advanced testing equipment and an after-sales customer service centre. Please send us an email or click on the required product to send an enquiry.

ConcreteAndMore is a trusted global supplier of high-performance concrete admixtures and construction chemicals. With years of industry expertise, we specialize in providing innovative solutions including polycarboxylate superplasticizers, concrete fibers, defoamers, foaming agents, and now advanced aerogel thermal insulation products.

If you would like more information about Aerogel Insulation Material, please feel free to contact us.

Payment

T/T, Western Union, Paypal, Credit Card etc.

Shipment

By air, by sea, by express, as customers request.

5 FAQs of Aerogel Thermal Insulation

1. What is aerogel and how does it work as insulation?
Aerogel is a synthetic porous material derived from a gel where the liquid component is replaced with gas. Its nanoporous structure traps air molecules, virtually eliminating heat transfer by conduction and convection, making it one of the best thermal insulators available.

2. What temperature range can ConcreteAndMore aerogel blankets withstand?
Our aerogel insulation products can continuously operate from -200°C to +650°C, with short-term peak resistance up to 800°C for certain grades. This makes them suitable for cryogenic, high-temperature, and fire protection applications.

3. Is aerogel insulation waterproof?
Yes, our aerogel products are treated to be hydrophobic. They repel water and moisture, which prevents corrosion under insulation (CUI) and maintains consistent thermal performance even in wet or outdoor environments.

4. Can I cut aerogel blankets to fit irregular shapes?
Absolutely. ConcreteAndMore aerogel blankets are flexible and can be easily cut with a standard utility knife or scissors. This allows for custom fitting around pipes, valves, elbows, and other complex geometries without special tools.

5. How does aerogel compare to traditional insulation like fiberglass or mineral wool?
Aerogel provides up to 5 times better thermal insulation at the same thickness. It is also lighter, fire-resistant, and hydrophobic. While the upfront cost is higher, the long-term energy savings, space efficiency, and durability make it more cost-effective for demanding applications.